Item #:
3921277
Making Materials Flow: A Lean Material-Handling Guide for Operations, Production-Control, and Engineering Professionals
87% of respondents would recommend this to a friend
Item #:
3921277
GBP 63
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Making Materials Flow explains in plain language how to create a lean material-handling system for purchased parts to support continuous-flow cells, small-batch processing, and traditional assembly lines.
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What Stands Out
Lean Methodology
Integrates lean principles to streamline material handling, enhancing efficiency and productivity for professionals in operations, production control, and engineering.
Comprehensive Insights
Offers in-depth guidance on optimizing workflows, addressing common industry challenges, and improving operational performance through effective material handling strategies.
Professional Focus
Tailored specifically for operations and engineering professionals, providing practical tools and examples to tackle real-world material flow issues and elevate performance standards.
Product Details
- Describes the step in implementing a complete lean business system
- Explains how to supply purchased parts to support continuous flow
- Details the techniques for creating steady output in cellularized operations
- Reveals exercises, formulas, standards, and forms for implementing the system
- Outlines the four key steps for creating a lean material-handling system
- Appendix explores adaptation of key principles to more complex environments
| Publisher | Lean Enterprises Inst Inc |
| Publication date | January 1, 2003 |
| Edition | September 2003, version 1.0 |
| Language | English |
| Print length | 93 pages |
| ISBN-10 | 0974182494 |
| ISBN-13 | 978-0974182490 |
| Dimensions | 9 x 0.5 x 10.75 inches (22.9 x 1.3 x 27.3 cm) |
| Package Weight | 2 Pound |
Who Should Buy?
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Operations Managers
Ideal for managers aiming to improve efficiency through effective material handling and lean principles.
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Production Engineers
Beneficial for engineers focused on optimizing production processes and reducing waste in material flow.
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Lean Practitioners
Useful for those implementing lean methodologies who need detailed strategies for handling materials effectively.
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General Personnel
Not suitable for employees not involved in operations or production, as content is highly specialized.
Product Description
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Customer Questions & Answers
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Question:
What is 'Making Materials Flow' about?
Answer: Making Materials Flow is a comprehensive guide focused on lean material-handling strategies within operations, production control, and engineering. It provides insights and methodologies for optimizing material flow to enhance efficiency and reduce waste. The guide offers practical tools and techniques for professionals seeking to streamline their processes, making it applicable in various industries such as manufacturing, logistics, and supply chain management. -
Question:
Who is the target audience for this guide?
Answer: The target audience for Making Materials Flow includes operations managers, production supervisors, engineering professionals, and lean practitioners. It is particularly useful for individuals involved in improving production processes and seeking to implement lean manufacturing principles. By understanding its concepts, professionals can effectively manage material handling, improve workflow, and reduce operational costs. -
Question:
What are the key principles of lean material handling discussed in the guide?
Answer: The guide emphasizes several core principles of lean material handling, including eliminating waste, optimizing workflows, and using just-in-time inventory practices. It also advocates for continuous improvement through regular assessment and adaptation of material handling processes. Implementing these principles helps organizations achieve smoother operations, enhance productivity, and ultimately deliver greater value to customers. -
Question:
How can I apply the concepts from 'Making Materials Flow' in my workplace?
Answer: To apply the concepts from Making Materials Flow, start by assessing your current material handling processes. Identify areas of waste and inefficiency, then use the tools and methodologies in the guide to develop improvement strategies. For example, you might implement a pull system to synchronize material flow with production demands, ensuring that you have the right materials at the right time, thereby enhancing overall efficiency. -
Question:
Are there case studies included in the book?
Answer: Yes, Making Materials Flow includes numerous case studies and real-world examples that demonstrate the successful application of lean material handling techniques. These case studies offer valuable insights into challenges faced and solutions implemented by other organizations, allowing readers to learn from their experiences. This practical aspect enhances understanding and provides actionable strategies that can be adapted to different organizational contexts. -
Question:
Is this guide suitable for someone new to lean principles?
Answer: Absolutely! Making Materials Flow is designed to be accessible for both beginners and experienced professionals in lean principles. The guide breaks down complex concepts into clear, understandable sections, making it easy for newcomers to grasp the fundamentals of lean material handling. Additionally, it provides relevant examples and practical applications that can aid in the learning process. -
Question:
What are the benefits of implementing lean material handling?
Answer: Implementing lean material handling offers numerous benefits, including increased efficiency, reduced operating costs, and improved product quality. By minimizing waste and optimizing workflows, businesses can enhance their responsiveness to customer needs and improve overall productivity. For example, manufacturers can shorten lead times, resulting in quicker delivery of products and higher customer satisfaction. -
Question:
Can this guide help in reducing storage space requirements?
Answer: Yes, one of the key benefits of employing the strategies in Making Materials Flow is the potential reduction in storage space requirements. By optimizing material flow and implementing just-in-time inventory systems, organizations can minimize excess stock and use available space more efficiently. This not only saves costs associated with storage but also enhances access to materials needed for production. -
Question:
Does the guide provide templates or tools for implementation?
Answer: Yes, Making Materials Flow includes practical templates and tools designed to assist readers in implementing the discussed strategies effectively. These resources can help streamline the assessment of current processes, develop improvement plans, and track progress over time. By utilizing these tools, professionals can facilitate a smoother transition toward lean material handling practices in their organizations. -
Question:
Where can I buy Making Materials Flow in Guernsey?
Answer: You can purchase Making Materials Flow: A Lean Material-Handling Guide for Operations, Production-Control, and Engineering Professionals September 2003, version 1.0 through Ubuy. Ubuy is a reliable e-commerce platform that offers a variety of books and educational materials, ensuring you have access to quality resources no matter your location in Guernsey.
Schools & Teaching Editorial Review
'Making Materials Flow' is a comprehensive guide for operations, production-control, and engineering professionals who want to learn how to optimize material-handling and enhance their facility's overall flow. It's an easy-to-follow workbook that offers practical explanations and tips on how to keep your production cells supplied with the right materials. The book is a valuable resource for anyone new to materials or warehousing. It covers topics such as how to control materials, how to supply them to the shop floor, and how to optimize their flow. The book includes an appendix that addresses high volume, low mix models, purchased parts, and fabrication. According to customer reviews, the book is concise, straightforward, and clear. It's easy to read and has helped many readers optimize their production facilities. However, some customers have expressed dissatisfaction with the book's binding. Despite this issue, 'Making Materials Flow' remains an excellent reference book that anyone in the manufacturing industry can benefit from.
Customer Reviews & Ratings
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Pros
- Practical explanation of material-handling optimization
- Easy-to-follow workbook
- Valuable resource for anyone new to materials or warehousing
- Appendix addresses high volume, low mix models, purchased parts, and fabrication
Cons
- Some customers expressed dissatisfaction with the book's binding.
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GBP 63
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Features & Benefits
- Explains how to create a lean material-handling system for purchased parts
- Supports continuous-flow cells, small-batch processing, and traditional assembly lines
- Provides a step-by-step progression with exercises, formulas, standards, and forms
- Details 4 key steps including Developing the Plan For Every Part (PFEP)
- Improves inventory and flow, safety, and housekeeping
- Allows operators to pull just what they need while focusing on producing value for customers
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